Monitoring Oil Leaks at Dhariwal Infrastructure Limited

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Abstract

Dhariwal Infrastructure Limited, a subsidiary of the Calcutta Electric Supply Corporation Limited (part of the RP-Sanjiv Goenka Group), operates a 2 × 300 megawatt thermal power plant in Chandrapur, Maharashtra. To enhance risk management and process excellence, the plant identified the need for an improved monitoring system for the main oil tank in the turbine lubrication system. A new alarm was installed to detect oil level drops exceeding 1 centimetre per hour. However, the process control department was cautious about increasing the monitoring frequency excessively, as it would burden system processors managing multiple turbine parameters. The requirement was to determine the longest feasible monitoring interval in minutes that would still ensure leak detection within 5 minutes, with 95% reliability.

Additional Information

Product Type Case
Reference No. O&DS0010
Title Monitoring Oil Leaks at Dhariwal Infrastructure Limited
Pages 6
Published on Nov 28, 2025
Year of Event 2023
Authors Sriram, Karthik; Kotia, Utsav; Shrivastava, Shrikant;
Area Operations & Decision Sciences (O&DS)
Discipline Quantitative Methods
Sector Miscellaneous
Learning Objective The instructor could use this case in one or two sessions of 1 hour 15 minutes each with an aim to communicate the following concepts: 1) Importance of data visualisation and exploratory data analysis. 2) Proposing contextually meaningful analytical solutions to a problem. 3) Evaluating the proposed solution to the problem. 4) How the solution helps the main objective for the business, that is, the timing of detection of oil leaks. 5) Related concepts: mean, standard deviation, percentiles, normal distribution, classification methods and confusion matrix.
Keywords MOT-level; Data visualization; Monitoring; DCS system; Lube oil system
Country India
State Maharashtra
City Chandrapur
Organization Dhariwal Infrastructure Limited
Courses PhD, MBA (PGP), MBA (PGP-FABM), MBA-PGPX, EEP, BPGP BA&AI, BPGP, AFP, FDP
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